New Materials & New Energy

New Materials & New Energy

Battery materials, functional films, composites and advanced material production.

Discuss Your ProcessAll Industries
Industry context

Processes and emission sources

Modular collection, concentration and oxidation trains are configured from measured process data with capacity and controls reserved for expansion.

Battery materialsFunctional filmCompositesElectronic materialsAdvanced coatings
FluxFine engineering project for New Materials & New Energy

Real engineering project deployed by FluxFine Environmental.

Common pollutants

  • NMP and process solvents
  • Alcohols and esters
  • Resin VOCs
  • Mixed coating exhaust
  • Odors

Typical conditions

  • Capacity ramp-up
  • Large low-concentration airflow
  • Confidential formulations
  • Continuous clean production

Engineering priorities

  • Future capacity
  • Solvent recovery value
  • Clean-production interfaces
  • Data confidentiality
  • Controls integration
Typical treatment train

From collection to compliant discharge

  1. 01

    Source capture

  2. 02

    Filtration

  3. 03

    Concentration or adsorption

  4. 04

    RTO or catalytic oxidation

  5. 05

    Energy integration

RTO Thermal Oxidizer

RTO

Medium–high concentration VOCs, complex solvent mixes, heat recovery duty

Zeolite Rotor Concentrator

Zeolite Rotor

Large airflow, low concentration VOCs (coating, printing, electronics)

Activated Carbon Systems

Activated Carbon

Low concentration VOCs; solvent recovery duty

Catalytic Oxidizer (CO)

Catalytic Oxidizer

Low-to-medium concentration streams; space-constrained plants

Recommended equipment

Configurations commonly evaluated

All products

These configurations are starting points for this industry. Final selection depends on measured airflow, pollutant chemistry, concentration, temperature and production schedule.

Three-Tower RTO

Three-Bed RTO

A high-heat-recovery oxidizer for continuous treatment of medium-to-high VOC loads and changing solvent mixtures.

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Molecular Sieve Rotor

Zeolite Rotor

Concentrates large-airflow, low-concentration VOC exhaust into a smaller stream for efficient downstream oxidation.

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Zeolite Concentrator RTO

Zeolite + Three-Bed RTO

A complete train for large-volume dilute VOC exhaust with concentration, thermal oxidation and optional process heat recovery.

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Concentrator Rotary RTO

Zeolite + Rotary RTO

A compact concentration and rotary oxidation train for large-airflow VOC sources with fluctuating recipes or concentration.

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Zeolite Catalytic Combustion Integrated Unit

Zeolite + CO

An integrated low-temperature oxidation package for large-airflow, low-concentration and catalyst-compatible VOC streams.

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Regenerative Catalytic Oxidation System

RCO

Ceramic heat regeneration combined with catalytic oxidation for compatible VOC streams requiring continuous, energy-conscious treatment.

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Map your new materials & new energy process

Share exhaust sources, airflow, concentration, operating temperature and schedule. We will identify pretreatment needs and a suitable control train.

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