Rubber & Plastics

Rubber & Plastics

PVC, compounding, injection, and polymer processing fumes.

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Industry context

Processes and emission sources

Zeolite or carbon concentration with CO for organics; WESP for mist-heavy exhaust streams.

PVC productsInjection moldingRubber compoundingTire productionPolymer finishing
FluxFine engineering project for Rubber & Plastics

Real engineering project deployed by FluxFine Environmental.

Common pollutants

  • Plasticizer fumes
  • Oil mist
  • Styrene and mixed VOCs
  • Odor compounds
  • Particulate

Typical conditions

  • Variable recipes
  • Sticky condensable fumes
  • Medium temperature exhaust
  • Odor-sensitive boundaries

Engineering priorities

  • Condensation control
  • Duct fouling
  • Recipe peaks
  • Media compatibility
  • Cleaning access
Typical treatment train

From collection to compliant discharge

  1. 01

    Local capture

  2. 02

    Cooling or filtration

  3. 03

    WESP where mist-heavy

  4. 04

    Adsorption or oxidation

  5. 05

    Odor polishing

Catalytic Oxidizer (CO)

Catalytic Oxidizer

Low-to-medium concentration streams; space-constrained plants

Wet Electrostatic Precipitator

WESP

Oil mist, sticky aerosols, flue gas polishing after scrubbing

Zeolite Rotor Concentrator

Zeolite Rotor

Large airflow, low concentration VOCs (coating, printing, electronics)

Recommended equipment

Configurations commonly evaluated

All products

These configurations are starting points for this industry. Final selection depends on measured airflow, pollutant chemistry, concentration, temperature and production schedule.

Molecular Sieve Rotor

Zeolite Rotor

Concentrates large-airflow, low-concentration VOC exhaust into a smaller stream for efficient downstream oxidation.

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Zeolite Catalytic Combustion Integrated Unit

Zeolite + CO

An integrated low-temperature oxidation package for large-airflow, low-concentration and catalyst-compatible VOC streams.

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Carbon Adsorption-Desorption Catalytic Combustion Unit

Activated Carbon + CO

Swing-bed adsorption and desorption combined with catalytic oxidation for intermittent, low-concentration VOC exhaust.

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Wet ESP Flue Gas Treatment Unit

WESP

High-voltage wet collection for fine, sticky and oil-bearing aerosols after suitable gas conditioning.

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Industrial Electrostatic Oil-Mist Unit

Electrostatic Fume Purifier

A dry or low-water electrostatic collection unit for industrial oil fume and fine process aerosol.

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Cyclone Hybrid Two-Stage Tower

Cyclone Hybrid Scrubber

Combines inertial separation and wet contact for dusty, fibrous or sticky exhaust before downstream treatment.

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Map your rubber & plastics process

Share exhaust sources, airflow, concentration, operating temperature and schedule. We will identify pretreatment needs and a suitable control train.

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