Wet Scrubbing & Mixing Towers
Jet-mixing, cyclone hybrid, and spray towers for pretreatment—acid/alkali gases, sticky dust, and oil mist ahead of oxidation.
Where Wet Scrubbing fits
Wet scrubbing and mixing towers condition exhaust before oxidation or electrostatic stages. They remove acid/alkali gases, sticky dust, and coarse mist that would foul concentrators or oxidizers.
Pretreatment for explosive risk, sticky dust, acid/alkali gases
Pollutant and tower dependent
Selected for chemistry
Often paired with downstream control
How the system works
Gas contacts spray or jet-mixed liquid for absorption and particle capture. Cyclone-hybrid designs add inertial separation for fibrous or sticky dust. Cleaned gas proceeds to zeolite, RTO, CO, or WESP as required.
- 01Gas enters the contact or high-energy mixing zone.
- 02Scrubbing liquid captures particulate or absorbs soluble gas.
- 03Cyclonic or inertial action improves separation where required.
- 04A demister controls droplet carryover before the next stage.
Choose by process conditions
| Configuration | Description | Best fit | Source metric |
|---|---|---|---|
| Jet-Mixing Two-Stage Tower | High-energy gas-liquid mixing followed by separation in a compact two-stage body. | Flammable-risk pretreatment, grinding, polishing, paint mist, and oil-fume particles. | Project-specific |
| Cyclone Hybrid Tower | Cyclonic contact designed for sticky and fibrous dust with straightforward maintenance. | Sticky particulate, textile-like fibers, and high-dust pretreatment. | Project-specific |
| Spray Scrubber | Counter-current spray absorption in PP or stainless construction. | Acid or alkaline exhaust and general gas conditioning. | Project-specific |
Typical pollutants
- Acid and alkaline gases
- Sticky dust
- Fibrous particulate
- Paint mist and coarse oil mist
Engineering features
- Recirculation and dosing options
- Demister stages
- Corrosion-resistant construction
- Access for cleaning
- Integration with WESP, zeolite, RTO, or CO
Selection cautions
- Wastewater, chemical consumption, scaling, freezing, and droplet carryover must be addressed.
- A scrubber does not replace downstream VOC oxidation where dissolved-gas removal is insufficient.
Products using this technology
Jet-Mixing Scrubber
A two-stage wet pretreatment tower for sticky dust, polishing and spray exhaust, oil-fume particles and selected high-risk front-end duties.
Cyclone Hybrid Scrubber
Combines inertial separation and wet contact for dusty, fibrous or sticky exhaust before downstream treatment.
Spray Scrubber
A configurable wet scrubber for soluble gas absorption, cooling, dust conditioning and pretreatment.
304 Stainless Air Duct
High-quality 304 stainless steel welded air ducts with anti-corrosion coatings, sized 80-2000mm.
Jet-Mixing Tower
High-energy gas-liquid mixing front-end equipment for flammable, explosive, and dust-heavy pre-treatment.
Cyclone Hybrid Tower
Front-end treatment tower specifically engineered for sticky dust, fibrous dust, and heavy polishing particulate.
Spray Tower
Custom-built packed spray towers in PP or 304 SS for neutralizing acidic, alkaline, and water-soluble waste gases.
Equipment views
Specify Wet Scrubbing for your plant
Performance depends on actual gas composition, inlet load, temperature and operating schedule. Share process data for a configuration review.